Medical Device Blog – QA & Regulatory Updates from Emergo Group

As medical device quality assurance and regulatory affairs professionals, it can be challenging to stay on top of changes happening in our industry. Few people have the time to read lengthy articles these days and although many online newsletters exist, they are often packed with PR releases, ads or unrelated information. That\'s why we started this blog for QA/RA professionals in the medical device and IVD industry. The idea is to give you short updates on quality and regulatory topics that may be of interest to you. No fluff, just straight to the point. We hope you\'ll enjoy the content.

CDRH 2012 Strategic Priorities: Familiar Themes

The US Food and Drug Administration’s Center for Devices and Radiological Health (CDRH) has published its 2012 Strategic Priorities, which include improvements to pre- and post-market processes, internal and external communications, and efforts to support innovative product development.

First, the regulator plans to complete implementation of its “Total Product Lifecycle Approach,” which entails taking into account “all of the relevant information available to the Center, at any stage of a product’s life cycle to assure the safety, effectiveness, and quality of medical devices,” according to the CDRH. This goal includes the following efforts:

  • Improving premarket reviews by better managing premarket review workloads; issuing proposed rules for when the CDRH could utilize clinical studies conducted in non-US markets; finalizing all guidances related to improving premarket programs; and evaluating CDRH staffing, infrastructure and policies related to medical software.
  • Addressing globalization challenges by participating in the first meeting of Global Harmonization Task Force successor the International Medical Device Regulators Forum, and by taking part in at least two harmonization efforts with non-US regulatory authorities this year.
  • Improve compliance capability by implementing “business-case-for-quality” initiatives such as best-quality manufacturing practices and determining further actions for 2013 as well.


Second, the CDRH plans to improve communication and transparency both among its internal staff and with various constituencies—patients, industry groups and health care providers.

  • Externally, the CRDH will enhance information exchange capabilities, improve feedback gathering and also establish a national forum for discussions with constituents.
  • Internally, standard operating procedures for information sharing among staff will be established.


Third, the CDRH intends to improve its workforce in terms of both employee education and satisfaction. For example, the division plans to launch its Experiential Learning Program (ELP) to improve staff knowledge of device design and manufacture, as well as its CDRH Leadership Enhancement and Development Program (LEAD) to improve managers’ and supervisors’ performance.


Fourth, the regulator plans to boost innovation to better meet public health needs as well as improve regulatory science.

  • Supporting innovative device development through initiatives including the Entrepreneurs in Residence program and Innovation Pathway 2.0 this year.
  • Developing personalized medicine programs by issuing guidance on Companion Diagnostics and co-development of drugs and devices.
  • Improving regulatory science via establishment of public-private partnerships between FDA, industry and academia, and through expansion of computer modeling and simulation to support device development and regulation.

PMA Summary Review Database Now Available from CDRH

The US Food and Drug Administration’s Center for Devices and Radiological Health (CDRH) has launched a new searchable database of premarket approval (PMA) summary review memos.

The CDRH defines 180-day supplements as requests for significant changes in components, materials, design or other factors to a previously approved premarket application or report. The new database specifically provides information on PMA summary review memos for 180-day design changes.

The database is part of the CDRH Transparency Initiative, a pilot program launched by the FDA. Updates to the database will occur every Sunday, according to the agency.

CDRH Sets Up Pilot Program on Establishing Panel of Outside Experts

The US FDA’s Center for Devices and Radiological Health (CDRH) has launched a 12-week pilot program on its proposed CDRH Network of Experts, a panel of outside scientific experts to provide more specialized knowledge about emerging medical device technologies in order to expedite medical device reviews.

According to the CDRH, the outside panel will only provide information and expertise on particular issues, not actual policy advice. The network would be formed through partnerships with scientific, academic and clinical organizations.

The CDRH Network of Experts plan comprises two standard operating procedure (SOP) documents: the Expert Enrollment SOP covering how collaboration agreements will dictate interactions between outside experts and CDRH staff, and the Expert Utilization SOP governing how staff will engage with outside experts as well as safeguards to address confidential information and conflicts of interest.

The Network of Experts proposal was one of 25 rolled out in early 2011 as part of the FDA’s Plan of Action for Implementation of 510(k) and Science Recommendations intended to boost regulatory predictability and transparency.

The pilot program will last until December 30; CDRH is also seeking public comment through October 28.

FDA Mobile Apps Workshop: Panelists Grapple with Apps-as-Accessories Issue

During the US Food and Drug Administration’s two-day public workshop on its Mobile Medical Applications Draft Guidance held September 12 and 13, 2011, attendees and FDA officials wrestled with the issue of how to classify applications that serve as accessories to medical devices.

FDA policy advisor Bakul Patel and Bryan Benesch, determination officer at the Center for Devices and Radiological Health’s (CDRH) office of compliance, reiterated the agency’s general purpose approach that an accessory’s classification typically aligns with that of its associated device during a panel discussion on connecting accessories to devices. However, Benesch and other panelists acknowledged that the issue of apps connecting to multiple devices with different classifications—not covered by the FDA mobile app guidance—does not fit neatly within that approach. Given how varied accessory-device configurations can be, regulators will require a much more nuanced approach in this area, but the details of such an approach need hashing out.

Bradley Thompson, attorney at law firm EpsteinBeckerGreen, suggested intended use statements from the manufacturer or developer of an accessory—what the manufacturer is saying about the app and how the app is being marketed—as one criterion to be taken into account in order to determine the proper level of regulation. Furthermore, the FDA should focus on classifying accessory apps based on their functionality rather than their technology, Thompson argued, in order to avoid overregulation.

Jorge Valdes, chief technology officer at glucose sensor product developer Dexcom, made a point of distinguishing between apps that simply move data between sources or devices and those that actually analyze that data. FDA regulators should focus on where in the process analysis of medical data is occurring, according to Valdes. Apps and devices only providing displays of data should be kept on a low-risk, low-regulatory pathway while still complying with quality system requirements.

Expected treatment outcomes should also factor into how the FDA regulates medical device accessories, argued Marc Anderson of the Juvenile Diabetes Research Foundation. Particularly in challenging cases involving apps and accessories connect to multiple devices, he said, focusing on the intended or expected outcomes for patients treated via those configured systems should figure significantly in how those systems are classified.

Following the panel discussion, the FDA appears hardly closer to forming a viable regulatory process for apps as accessories to medical devices. The agency is accepting comments on all aspects of its proposed approach to regulating medical apps until October 19th—enough time, perhaps, to get a firmer grip on how to deal with the accessories-to-medical-devices issue.

CDRH Issues Additional Import Entry Review Process Recommendations

The US FDA’s Center for Devices and Radiological Health (CDRH) has issued an update to its Letter to Industry about Import Entry Review Process from March 2011 specifying which Affirmation if Compliance (AofC) codes to use for radiation-emitting medical devices imported into the US market.

Using correct AofC codes can help ensure that medical device imports are not held up for further FDA entry review prior to distribution, marketing and sales in the US, according to the new CDRH letter. Medical device manufacturers as well as their importing and distribution partners shipping radiation-emitting electronic medical devices should adjust their processes accordingly to avoid US market entry delays.

Radiation-emitting electronic products, many of which have medical technology applications, are subject to US federal performance standards and regulated by CDRH, 21 CFR Parts 1000-1005 and US Customs and Border Protection (CBP) regulations 19 CFR 12.91. Such products include video display monitors using cathode ray tubes, diagnostic x-ray systems and components, laser products and ultrasonic therapy systems.

Importers of any radiation-emitting electrical products subject to federal performance standards must submit information for each shipment to both the FDA and CBP, and affirm whether their products comply with performance standards.

Radiation-emitting electronic medical devices subject to federal performance standards must submit appropriate AofC codes listed in the FDA’s March 24, 2011 letter as well as AofC codes applicable to both medical devices and radiation-emitting electrical products provided in the new notice:

Medical Device AofC Codes Electronic Product Radiation Control AofC Codes
• Device Foreign Manufacturer (DEV) or Device Foreign Exporter (DFE) • EPRC Accession Number (ACC) or EPRC Annual Report Number (ANC)
• Device Listing (LST) • EPRC Model Number (MDL)
• Device Initial Importer (DII) • Affirmation code from Form FDA-2877
• Premarket  Application (PMA), Premarket Notification Number (PMN) or Investigational Device Exemption (IDE)

 

 

 

Questions regarding AofC codes and the US import entry review process should be addressed to the CDRH Office of Compliance Import/Export Safety Staff: cdrhocimport [at] fda [dot] hhs [dot] gov, with the subject line “EPRC Inquiries.”

New Manufacturer Evaluation Codes in Place at FDA

New Manufacturer Evaluation Codes for use in medical device reports have been established by the US Food and Drug Administration’s Center for Devices and Radiological Health (CDRH).

Developed by the CDRH in collaboration with the National Cancer Institute Enterprise Vocabulary Service, the new codes update those used in Section H6 of FDA Form 3500A, and pertain to evaluation methods, results and conclusions of device evaluations.

The US regulator saw updated codes as necessary because most existing manufacturing codes did not allow for detailed evaluation explanations, and provided now change control procedures for modification of terms. Furthermore, the previous coding system provided no online access to enable users to download current terms.

The previous coding system had undergone no systematic review since its implementation, and provided no quality improvement capabilities.

The new codes are available for download in Excel, XML and text formats. Older codes can still be used in electronic medical device reports for the time being, but CDRH intends to phase out their use over the course of a year. (The agency will notify industry when a firm deadline has been decided.)

FDA Proposes Longer Post-Market Surveillance Requirements for Pediatric Devices

New draft guidance from the US Food and Drug Administration recommends compliance pathways for medical device manufacturers regarding post-market surveillance requirements for pediatric products.

 The guidance stems from changes made to Section 522 of the FDA Amendments Act of 2007 that authorize the FDA to order postmarket surveillance periods of longer than 36 months for Class II and III devices with significant pediatric applications; 510(k) clearance or PMA approval of those devices would be contingent upon meeting those postmarket surveillance requirements.

The FDA emphasizes that section 522 postmarket surveillance requirements apply not only to devices labeled for pediatric use, but also devices with off-label pediatric applications. The agency may order postmarket surveillance studies of durations longer than 36 months in instances where a device’s impact on growth and development needs to be assessed.

The FDA’s Center for Devices and Radiological Health (CDRH) has the authority to require postmarket surveillance studies at any point in a device’s lifecycle. The guidance lists several examples of when in the pre- or post-market process the CDRH may order surveillance:

  • To confirm the nature, severity or frequency of issues contained in adverse event reports or published literature
  • To gain more experience with a change in the device’s use from hospital to home settings, or with new patient populations
  • To address long-term or infrequent safety and effectiveness questions regarding implantable devices and other products that premarket testing does not adequately cover
  • To better define a device’s problems stemming from unexpected adverse events after that device’s marketing has begun


In the event that the CDRH orders a manufacturer to conduct a postmarket surveillance study, the guidance lists key elements to include in a study plan, including device description and indications for use, study purpose and objectives, design, and timelines. Guidelines for submitting interim and final study reports, as well as content and formatting requirements, are also covered.

CDRH Takes More Proactive Approach with Notice to Industry Letters

The FDA’s Center for Devices and Radiological Health (CDRH) has published a standard operating procedure (SOP) clarifying its process for publishing and distributing Notice to Industry letters notifying manufacturers of changes to regulatory expectations.

In particular, the CDRH SOP covers Notice to Industry Guidance and Notice to Industry Advisory letters that would address new scientific data that would change requirements submissions including Investigational Device Exemptions, 510(k)s, Premarket Approvals and Humanitarian Device Exemptions. The CDRH will post Notices on its website, and employ “additional methods” of distribution to appropriate parties, according to the SOP.

The new SOP was developed in response to recommendations published in August 2010 by the Task Force on the Utilization of Science in Regulatory Decision Making; the task force pointed out that the CDRH should make use of more rapid and efficient communication tools, as well as establish standard practices for issuing Notice to Industry letters.

Under the current notification process, manufacturers usually only learn of regulatory changes when they interact individually with the CDRH—often as they begin their premarket submission efforts. If the CDRH issues any detailed guidance on a regulatory change, publication of the guidance may come as late as a year after actual implementation, due primarily to “resource constraints in developing guidance documents,” according to the agency.

CDRH Audit: Majority of NSE Determinations Due to Inadequate Performance Data from Sponsors

A recent audit of the Food and Drug Administration’s 510(k) program by the Center for Devices and Radiological Health (CDRH) has found that inadequate device performance data submissions from sponsors make up a substantial majority--80%--of Not Substantially Equivalent (NSE) determinations made by the agency between 2005 and 2010.

The analysis covered more than 700 NSE determinations made during the course of that six-year period. NSE determinations were based either on failure to provide appropriate performance data to support substantial equivalence (SE) determinations, or to demonstrate equivalent performance compared to predicate devices.

The remaining 20% of NSE determinations between 2005 and 2010 were associated with FDA requests for additional data that had not been made for predicate devices. These requests stemmed from different indications, new technologies or new safety issues associated with devices under review.

A chart comparing percentages of SE, NSE and undefined “other” decisions from 2001 to 2011, however, shows a relatively flat (and low) trend line in terms of actual numbers of NSE determinations over that time period. Only 3.5% of 510(k) submissions earned NSE determinations between 2001 and 2010; that percentage increased to 8% in 2010, but has so far fallen to 5% for 2011. Agency report authors argue that although NSE determinations remain small in number compared to the overall volume of 510(k) applications reviewed, these determinations take up an inordinate amount of resources and should be minimized.

Conducting a more granular analysis of 109 510(k) submissions in 2009, investigators found that NSE determinations stemmed from the following issues:

  • For 88% of cases determined to be NSE, the FDA had to conduct additional review cycles because sponsors did not adequately address the agency’s initial questions, or because sponsors’ responses raised additional safety concerns
  • For 18% of submissions, the agency requested data that had not been required for those devices’ predicates, due to issues such as safety concerns arising from pre-clinical testing results
  • In 16% of cases, data from sponsors indicated their devices performed more poorly than their predicates
Markets: USATags: 510(k), CDRH, FDA, NSE

FDA Issues Advisory on Medical Device Components Imported from Japan

The US FDA’s Center for Devices and Radiological Health (CDRH) and Center for Biologics Evaluation and Research (CBER) have issued a notice warning of possible effects the ongoing nuclear disaster in Japan may have on medical device components exported to the US.

Although the agency has yet to receive any reports of defective products or adverse events related to devices incorporating Japanese components, the notice expresses concern that possibly deteriorating manufacturing conditions in areas most affected by the tsunami, earthquake and nuclear plant meltdown could compromise safety and effectiveness of devices for export to the US market.

Specific CDRH and CBER concerns include radioactive contamination of device components, especially those derived from animal materials; contaminated water supplies causing device defects; less reliable availability of electrical power disrupting manufacturing processes; compromised sterilization procedures needed for some devices; compromised reliability of product performance, particularly for components such as electrical connectors, microprocessors and sensors; and damaged manufacturing facilities causing supply shortages of components and finished devices.

The notice urges device manufacturers and distributors to take added precautions—increased sampling and more rigorous testing of components and raw materials, for example—in order to ensure safety and effectiveness of their devices in accordance with 21 CFR Part 820.

Additional precautions are also recommended for certification of electronic products and components, including:

  • Assessment of incoming devices and supplies to ensure conformity to specifications and quality requirements
  • Monitoring of purchasing and acceptance procedures such as inspections and sampling to ensure device and component integrity
  • Inspection of device power supplies for water damage
  • Running quality control checks to verify product safety
  • More thorough assessment of animal-derived products and components such as raw heparin

A complete list of CDRH and CBER recommendations is available on the notice.

If a manufacturer or distributor requires an alternate supplier following these precautionary steps, a Premarket Approval Application Supplement, 21 CFR 814.39 or a new 510(k) for changes to existing devices may be needed. Firms should review 21 CFR Part 807 Subpart B to determine whether they will require alternate suppliers to register and list.

The FDA’s notice comes as European and Australian regulators have also stepped up scrutiny of medical device components and products imported from Japan.